BICPBuilding Intelligence Construction PlatformIndustrial Jointless Floor Engineering

Project references for preliminary engineering assessment

Project references by scenario: conditions, key concerns and solution paths.

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Cold Storage

Yantian Port Cold Chain Service Warehouse Project

After project completion, the 12m×12m large-span layout effectively reduced the number of internal columns, enhancing flexibility in rack arrangement and meeting the diverse storage needs of port cold chain transit operations. The 64m structural height of this high-rise cold storage facility was among the highest for similar completed projects in China at the time, validating the engineering applicability of large-span post-tensioned flat slab systems in high-rise cold chain buildings.

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Cold Storage

Xinrongmao Cold Chain Project

On completion, the post-tensioned wide shallow beam scheme met the structural safety requirements for heavy loads while providing the structural space the automated racking system needed. Racking installation proceeded according to the coordinated design, with no rework caused by conflicts between the structure and the racking layout. Compared with a conventional beam-and-slab frame, the storey height was reduced by about 500mm; compared with a flat slab, punching shear risk at the column heads is easier to control and structural safety is higher. The design passed structural review and removed the owner's concerns about structural safety. The project offers a reference for newly built cold storage with heavy floor loads and high clear-height requirements, balancing structural safety and clear height. The post-tensioned wide shallow beam scheme suits cold chain projects where floor loads are heavy, the punching shear margin of a flat slab is insufficient and clear height matters, as well as smart cold storage that must match automated racking precisely.

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Cold Storage

Suzhou Tianhuan Phase II C# Cold Storage Project

The large-span post-tensioned flat slab system effectively reduced the number of internal columns on each floor, improving rack layout flexibility for multiple temperature zones and enhancing warehouse management efficiency. The floor height advantage of the post-tensioned flat slab system, compounded across 12 stories, positively impacted overall building height and volumetric efficiency.

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Cold Storage

Shandong YunCang Cold Chain Park Project

The cold stores completed structural construction and acceptance in phases. The long-span post-tensioned flat slab solution reduced column count and increased effective storage capacity in each store, achieving the planned overall storage density. Uniform standards across the 8 stores simplify maintenance.

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Industrial Facilities

Luoyang Cigarette Factory Relocation Project

After commissioning, the workshop floor maintained good integrity over years of operation, with no significant cracking or joint deterioration. Dust accumulation was notably reduced compared to conventional jointed floors, meeting the high hygiene standards of cigarette manufacturing. Maintenance frequency was effectively lowered, reducing production downtime caused by floor repairs and positively impacting continuous production.

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Cold Storage

Luhai Feng Phase III Cold Storage Project

Post-completion, under the -60°C operating environment, the post-tensioned structure and BICP-ST anchorage system have maintained stable performance through subsequent periodic inspections. The large-span column layout effectively reduces internal columns, improving racking layout for national reserve goods and enhancing warehouse management efficiency.

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Cold Storage

Chengdu Yinli Phase II Cold Storage Project

Upon completion, the owner compared Phase II (B4, B5) with Phase I. The 12 m × 10 m large-span scheme reduced the number of internal columns by over 60% for the same floor area, increased usable storage volume by approximately 40%, and significantly improved rack layout flexibility and forklift maneuverability. Compared to traditional waffle slab systems, the structural depth of each floor was significantly reduced, lowering the effective refrigerated volume and positively impacting operational energy consumption. The project received the First Prize for Scientific and Technological Progress from the China Federation of Logistics & Purchasing and the Sichuan Civil Engineering Li Bing Award, recognizing its engineering value.

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Cold Storage

Beijing Southeast Expressway Smart Logistics Hub Cold Storage Project

Upon project completion, the 12.7m large column spacing scheme reduced the number of internal columns while providing ample structural space for flexible arrangement of intelligent racking and automated equipment, improving effective storage capacity utilization and rack layout flexibility, meeting the owner's operational requirements for high-standard modern cold chain facilities.

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Cold Storage

Chengdu Yinli Agricultural Cold Chain Logistics Center Phase III – BICP Taiku System

Usable storage volume increased by approximately 20%; construction cost reduced by 10–20% compared to conventional solutions under the same span; floor height reduced by about 60 cm per level; structural length of 102.5 m achieved without expansion joints.

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Cold Storage

BICP Selected for Huangshanghuang Cold Chain Logistics Distribution Center Project

Approximately 20% increase in usable storage volume; 10%–20% reduction in overall construction cost; 60–80 cm floor height reduction per level.

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Industrial Facilities

Taiping® Post-Tensioned Joint-Reduced Floor System for Qufu Economic Development Zone Science and Technology Innovation Industrial Park

80% reduction in joints; 20–30% reduction in slab thickness; significantly lower maintenance costs; one-third shorter construction time; elimination of differential settlement.

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Industrial Facilities

Taiping System: 120m Ultra-Long Joint-Reduced Integrated Floor for Shifang Cigarette Factory Relocation Project

Joint-reduced integrated floor bays up to 120 m long and about 6,300 m² per single pour, with building joints eliminated and only a few structural joints left, lowering long-term maintenance costs.

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Cold Storage

Taiku 10m Large Column Grid Solution Saves 15% Total Cost for Qingdao Free Trade Zone International Cold Chain Logistics Center Phase II

Increased storage capacity by over 15%, saved 15% total construction cost, eliminated post-cast strips, shortened construction schedule, and enhanced structural durability.

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Cold Storage

BICP Taiku Solution for Zhongtong Smart Manufacturing Cold Chain Project

Effective storage capacity increased by over 15%; construction cost reduced by 10%-20% compared to conventional beam-slab structures; operational energy consumption lowered; construction period shortened.

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Industrial Facilities

Airbus Chengdu Maintenance Hangar Project

The floor design was approved by the Airbus expert delegation from Europe, and the project is in operation. Higher overload and recovery capacity, less cracking and lower maintenance costs make it a reference for large hangar and heavy-duty industrial floors.

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Cold Storage

Taiku 12m Large Column Grid Solution Saves Approximately 15% in Overall Construction Cost for Changsha Red Star Cold Chain Direct Supply Center Project

Achieved a bidirectional 12m x 12m column grid and up to 120m without expansion joints under applicable conditions. Reduced overall construction cost by approximately 10%–20%, with this project saving about 15%. Increased cold storage capacity by over 15%.

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Cold Storage

BICP Taiku Solution for Liaocheng Qilu Food Distribution Hub Phase I Cold Storage Project

Usable storage capacity increased by 19%. Floor height reduced by 60 cm per level. Column count reduced by 30%. Expansion joint-free design improves operational efficiency. Lower overall construction and maintenance costs.

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Cold Storage

Application of Taiku® System in Suzhou Tianchen Cold Chain Phase 2 Project

Increased usable storage capacity by 15%, reduced overall construction cost by 15%, and achieved a QC Class I award from the China Construction Industry Association for improved construction quality.

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Cold Storage

ZTO Express Fujian Minzhong Cold Chain Project: Taiku Long-Span Post-Tensioned Flat Slab in E-commerce Cold Chain Warehousing

After project completion, the cold storage facility entered the e-commerce fresh food operation phase. The flexibility in racking layout enabled by the long-span solution was demonstrated in practice: the owner adjusted the racking configuration multiple times to accommodate seasonal product changes, without being constrained by column positions.

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